AQUATEK Pool Controller: Complete Smart Pool Management Guide [PDF Download]

aquatek

AQUATEK Pool Controller: Complete Smart Pool Management Guide [PDF Download]

The AQUATEK Controller is an Australian-made smart pool automation system that manages your entire pool, spa and heating setup directly from your smartphone via WiFi. This modular control system handles everything from multi-speed pumps and sanitisers to heaters, solar systems, lighting and water features.

Key Features and Capabilities

The AQUATEK system offers comprehensive pool management through a single, WiFi-enabled controller. It can operate single or multi-speed pumps, control sanitisation equipment, manage various heating systems (solar, gas or heat pump), adjust pool and spa lighting, control water features, and automate pool/spa valve actuators.

System Specifications

FeatureMaster ControllerExpansion Unit 1Expansion Unit 2
Power Sockets2 (9.9A / 2,370W combined)3 (10A or 15A model)3 (10A or 15A model)
Valve Outputs4 (24VA max each)
VF Contact1
Sensor Inputs2
Moisture ProtectionIP33IP33IP33
WiFi2.4GHz
Power Cable1.8m1.8m1.8m

What sets AQUATEK apart is its modular design. The master controller includes two 240VAC power sockets, four valve actuator connections, and one voltage-free contact. You can expand the system with up to two additional expansion units, adding three more power sockets each (rated at either 10A or 15A), giving you control over up to eight powered devices.

Installation Requirements

Proper installation is crucial for optimal performance. Here are the key installation specifications:

RequirementSpecification
Minimum distance from water3 metres
Minimum height above ground600mm
Power cable length1.8m
Power connectionDirect to GPO (no extension leads)
Moisture protection ratingIP33
Recommended locationOut of direct weather
Chemical storage distanceMinimum 3 metres away
WiFi requirement2.4GHz network

The controller should be mounted using the supplied bracket and wall plug kit, secured to a solid structure. Whilst the unit has an IP33 moisture protection rating, it should ideally be installed out of direct weather, similar to other pool equipment.

The 1.8-metre power cable must plug directly into a general power outlet, not an extension lead. The master controller’s two sockets have a combined maximum load of 9.9 amps at 2,370 watts.

Temperature Sensing and Monitoring

The system uses two temperature sensors for accurate monitoring:

Temperature Settings and Ranges

Temperature SettingRangeDefaultIncrement
Pool TemperatureOFF, 20°C to 40°C27°C1°C
Spa TemperatureOFF, 20°C to 40°C37°C1°C
Solar TemperatureOFF, 20°C to 40°C30°C1°C
Sensor Offset-5.0°C to +5.0°C0.0°C0.5°C

Sensor Installation

The pool sensor must be fitted upstream of the heater, preferably out of direct sunlight. Installation involves drilling a 14.5mm hole in the side of the PVC pipe and inserting the sensor with the supplied grommet.

If you have solar heating, a roof sensor should be fitted into a small piece of collector material away from the main collector but on the same aspect, preferably within 50cm of the roof gutter. Both sensors connect to ports beneath the controller, and you can designate which sensor is which through the installer menu.

Heating System Integration

AQUATEK supports three heating types with various configuration options:

Heating System Options

Heating TypeConfiguration OptionsKey Features
SolarNone, Separate, Valve, BoostedWinter mode, Priority setting, Start time control
Heat PumpFilter, Independent, Independent with SensorInterlock control, Pump call function
Gas HeaterFilter, Independent, Independent with SensorCool-down timer (0-59 mins), Interlock control

Heating Installation Types

Installation TypeDescriptionSensor Requirement
FilterHeater within filtration plumbingStandard pool sensor
IndependentSeparate circulation pumpHeater controls temperature
Independent with SensorSeparate circulation but AQUATEK controls tempPool sensor before heater pump

For heat pumps and gas heaters, the system uses a heater interlock cable that connects to interrupt the heater’s internal control. This interlock is for extra low-voltage switching only (maximum 24V at 1 amp). If your heater’s flow or pressure switch circuit is 240VAC, you’ll need an external relay kit installed by a licensed electrician.

For heat pumps equipped with “Demand Heat” function, the interlock cable connects to the heater’s “Pump Call” socket, allowing the heater to override the filter pump when flow is needed.

The system includes Solar Priority functionality, which maximises efficiency by only using the heat pump or gas heater when the roof temperature falls below a set minimum. This can significantly reduce heating costs whilst still maintaining your desired pool temperature.

Multi-Speed Pump Control

AQUATEK supports numerous multi-speed pump brands, each with specific connection requirements:

Pump BrandCommunication TypeSpeed Configuration
TheraluxStandard 3-speedPre-set speeds on pump
Theralux 485RS-485RPM adjustable (4 speeds)
ReltechStandard 3-speedPre-set speeds on pump
Reltech 485 PRS-485RPM adjustable (4 speeds)
Hayward 485RS-485RPM adjustable (4 speeds)
Pentair VS/FExternal ControlPre-set speeds (4 programs)
Pentair Enviromax 1500External ControlRPM adjustable (4 speeds)
InsnrgExternal ControlRPM adjustable (4 speeds)
DAB E.Swim4-20mAPercentage-based (4 speeds)
HendenStandard 3-speedRPM adjustable (4 speeds)
SpeckStandard 3-speedPre-set speeds on pump
Oasis V SeriesRS-485RPM adjustable (4 speeds)

For most pumps, you’ll need to disable the priming function and enable external control or 485 communication mode. The controller allows you to set up to four different pump speeds and assign different speeds to various operations such as filtration cycles, solar heating, spa mode and water features.

Equipment Allocation Options

The AQUATEK allows you to assign various types of equipment to each socket and valve output:

Power Socket Options

Appliance TypeFunctionTimer Control
SanitiserFollows filtration scheduleNo (automatic)
Filter PumpPrimary circulation pumpNo (filtration times)
Cleaning PumpAdditional cleaning systemYes
BlowerSpa air blowerSpa mode only
Pool LightPool lighting controlYes
Spa LightSpa lighting controlYes
Garden LightLandscape lightingYes
Water FeatureDecorative water featuresYes
Solar PumpIndependent solar circulationSolar schedule
Jet PumpSpa jetsSpa mode only
Heating PumpIndependent heater circulationHeating schedule
Always OnContinuously poweredNo
OtherGeneral-purpose outputYes

Valve Output Options

Valve TypeFunctionControl Method
Pool/SpaSwitches between pool and spaSpa button
SolarDirects water to solar panelsSolar heating active
Water FeatureDiverts water to featuresTimer or manual
In FloorIn-floor cleaning systemTimer or manual
Feature from SolarWater slide from solar pumpManual only
OtherGeneral-purpose valveTimer or manual

VF Contact Options

Contact TypeFunction
Gas HeaterInterlock for gas heating system
Heat PumpInterlock for the heat pump system

Each output can only be assigned one function, so careful planning of your equipment layout is important during installation.

Filtration and Timing Control

You can programme up to four separate filtration cycles per day, each with its own start time, end time and pump speed. This flexibility allows you to run the pump at higher speeds during peak swimming times and lower speeds during off-peak hours for efficient filtration.

For example, you might run Speed 4 from 8:00-9:00 for a quick clean, Speed 2 from 9:00-15:00 for standard filtration, and Speed 4 again from 15:00-16:00 before evening swimming. The sanitiser automatically follows these filtration times.

Spa Mode Operation

Pressing the SPA button initiates spa mode, which redirects water flow through pool/spa valves, primes the pump if needed, and begins heating to your preset spa temperature. You can configure optional spa equipment like blowers and jet pumps to activate at specific temperature points (within 10 degrees of your set spa temperature or always on).

The system includes a spa timeout function (adjustable from 1-24 hours, default 4 hours) that automatically returns to pool mode, preventing the spa from running continuously. This is particularly useful for rental properties.

Lighting Control

AQUATEK supports various pool light brands with colour-changing capabilities:

Light BrandColour OptionsNotes
AquaQuipMultiple colours availableFull colour range
AquaQuip INSMultiple colours availableFull colour range
AquatightMultiple colours availableFull colour range
Spa ElectricsMultiple colours availableFull colour range
Spa Electrics Multi PlusExtended colour rangeEnhanced options
Astral PoolMultiple colours availableFull colour range
ModLiteMultiple colours availableFull colour range
JandyMultiple colours availableFull colour range
Single Colour (non-branded)White onlyNo colour changing

You can allocate up to three sockets to pool or spa lighting, with each socket controlling a light transformer and group of lights.

The system allows you to change colours through the menu or app. You can even set different colours for spa mode versus pool mode, so your spa lights automatically switch to your preferred colour when you activate spa mode.

WiFi Setup and App Control

The controller connects to your home WiFi network (2.4GHz) for smartphone control.

Supported WiFi Security Types

Security TypeSupportedNotes
OPENYesNot recommended
WEPYesLegacy protocol
WPA (WPA PSK)YesStandard
WPA2 (WPA2 PSK)YesRecommended
WPA/2 (WPA & WPA2 PSK)YesMixed mode
WPA2E (WPA2 Enterprise)YesBusiness networks

WiFi Signal Strength Guide

Signal StrengthQuality
-30 dBm to -50 dBmExcellent
-51 dBm to -70 dBmGood
-71 dBm to -85 dBmFair
-86 dBm to -100 dBmPoor

The setup process involves searching for available networks, selecting yours, and entering the password using the controller’s button interface. The system displays WiFi signal strength in both percentage and dBm format, helping you assess connection quality.

If the connection is unreliable, you may need to install a WiFi range extender near the controller or use an antenna extension kit (available in 1-metre or 3-metre lengths) if the controller is mounted below ground level or inside a shed.

Heat Demand and Energy Management

The Heat Demand feature lets you define specific timeframes when heating is allowed (for example, 6:00 AM to 10:00 PM). During these times, the system will maintain your desired pool temperature. Outside these hours, heating stops, saving energy.

You can also enable “Run Until Heated” mode, which overrides filter cycle times and continues heating until the target temperature is reached. This is useful when you want the pool heated quickly for an event, though it may mean extended pump and heater runtime.

Maintenance and Manual Control

The PUMP button provides manual override functions for maintenance tasks:

Manual Pump Control Options

FunctionDuration OptionsUse Case
Backwash3 minutes (fixed)System backwash
Pump ON30 mins, 1hr, 2hr, 3hr, 5hr, 9hr, 10hr, 15hr, 20hr, 24hrVacuuming, chemical addition, extended run
Pump OFF1hr, 2hr, 3hr, 5hr, 9hr, 10hr, 15hr, 20hr, 24hrMaintenance, repairs, service

During the countdown, pressing ENTER resets the timer to start again. Pressing PUMP returns to automatic operation.

The CONTROL menu allows you to manually override any allocated socket or valve, switching between AUTO, ON and OFF modes. This gives you quick access to test equipment or operate features outside their normal schedules.

Valve Automation

The controller includes four valve actuator connections (maximum power 24VA) for automating pool/spa changeover, solar heating, water features and in-floor cleaning systems. The system will only turn two valves simultaneously, with a 40-second delay before activating a third or fourth valve to prevent electrical overload.

Important Safety and Warranty Information

Warranty Coverage

ComponentWarranty PeriodConditions
Controller & Electronics3 yearsAgainst component failure or faulty workmanship
Valves & Actuators12 monthsAt the manufacturer’s discretion
Labour & TravelNot coveredReturn to base warranty

Warranty Exclusions

The warranty may be voided by:

  • Misuse or incorrect installation
  • Power surges or lightning strikes
  • Corrosion from pool chemical fumes
  • Installation not following the manufacturer’s instructions

Safety Requirements

Safety ItemRequirement
Chemical storage distanceMinimum 3 metres from the controller
SupervisionChildren must be supervised around the appliance
Damaged power cordReturn to the supplier, do not use
InstallationFollow all manufacturer guidelines

Store pool chemicals at least 3 metres away from all pool equipment, as chemical fumes can cause corrosion that voids the warranty.

Expansion Capabilities

When adding expansion units, timing is important during initial setup. Turn on the master controller first, wait for it to start, then turn on Expansion Unit 1. Wait 20 seconds before turning on Expansion Unit 2. This ensures proper address assignment. The master controller automatically detects connected expansion units during the first two minutes of startup.

Summary

The AQUATEK Controller offers professional-grade pool automation at a manageable complexity level. Its modular design means you can start with a basic pump and heating control, then expand as needed. The WiFi connectivity and smartphone app provide convenient remote access, whilst the physical controls ensure you’re never locked out if the network is unavailable.

For Australian pool owners seeking comprehensive automation with flexibility to grow, AQUATEK represents a locally-made solution backed by Dontek Electronics’ manufacturing expertise. Proper installation following the guidelines above will ensure reliable operation and maximum enjoyment of your pool and spa.

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